Thermal Metal Spray Powders (PTA/LASER/SPRAY & FUSE)

WEAR PROTECTION WITH THERMAL SPRAY POWDERS

Wear protection with Thermal Metal spray Powders is versatile method of depositing high quality deposits on relatively low cost surfaces. Medium and high hardness materials, and carbide composites can be deposited on a variety of metals to achieve diverse properties such as mechanical strength, wear and corrosion resistance. More then 150 different metal powders are available to suit most applications

We supply Metal Powders for use with the following Processes:

Cold spraying (CS)
Detonation flame spraying
Oxy-acetylene powder welding , Spray & fuse (S&F)

Plasma spray (APS ) & Plasma transferred arc surfacing (PTA)
High velocity oxy-fuel spraying (HVOF-HVAF )

Hard facing of extrusion screws
(Spray & fuse )

HVOF spraying

( PFS) Powder Flame spraying of ceramic coatings

APPLICATIONS FOR THERMAL SPRAY POWDERS

IndustriesApplications –Guide

Automotive & Marine Repair	Hydraulic rods, piston, piston rings Hard chrome replacements
Brick & Tile Manufacturing	Mixer blades, cylinder scraper blades, mixer screw, pug mill augers.
General Engineering	Rebuilding pump housing, impellers & shafts ,plastic extrusion screws, machine bed ways , cams, wear rings.
Glass Making	Molds and plungers ,glass former rollers
Oil & Gas	Stabilizers , Couplings, Sleeves, Pump shafts, Valves
Paper & Printing	Inking rolls, calender & press rolls covers Conveyor screw, mixer arms & blades
Petrochemical	Gate& ball valves ,valve seats , hydraulic rods, pump sleeve components etc.
Power generation	Gas turbines, hydroelectric pelton buckets, exhaust fans ,nozzles& blades, WTE boiler jacket tube package of combustion chambers & superheaters
Steel processing	Steel mill rolls & guides, forming dies ,wire drawing capstans
Textile Machines	Crimping rolls, draw rolls , thread guides

Powders available

Aluminum Oxide
Ceramic Based
Cobalt Based
Chromium Carbide
Iron Based
Molybdenum

Packing:

Metal powders are packed in 5 kg plastic bottles or as per request.

Rotor: bearing surface coated with Extra hard ceram powder.

Flame powder welding – spray& fuse
ARCWEL-2060 –SF

Valve & Valve seats
ARCWEL 2-645-PTA or 2006-PTA

Stabilizer’s blades , repair & hard surfacing
ARCWEL 2018- SF for bonding WC inserts
ARCWEL 2060 or 2070 SF for protection

ARCWEL Thermal spray Metal Powder

CODEDESCRIPTIONS & APPLICATIONTECHNICAL DETAILS

2001 2006 2012	Cobalt based high alloy powders for wear and corrosion resistance at elevated temperatures .Extrusion screws, Banbury Mixers, Marine, Diesel engine Valves and seats	2001 : HRC ~50-55 (Co1) 2006 : HRC ~37-40 (Co6) 2012 : HRC ~45-50 (Co12 ) Alloy: Co-Cr-W-Ni-Fe
2018	Nickel base powder for joining and overlaying of parts where machinability is of prime importance. For use on glass, press or plastic injection moulds, manifolds, casting defects, tinning of stabilizers when cementing tungsten carbide inserts .	Melting range:~1050-1260 º Hardness: 200-240 HV 30 Service temp.: max: 600ºC Alloy : NI-Cr-B Si
2040	Nickel Chrome alloy powder for anti wear coatings against metal to metal pressure, For use on ,glass and plastic moulds, press tools & Thick coatings or build ups are possible.	Melting range:~1050-1260 º Hardness: 360-420HV 30 Service temp.: max: 600ºC
2060	Nickel Chrome alloy powder for anti wear coatings against abrasion and erosion. use on conveyors screws, guide rollers, cams, Valve steam Seats , Flow control Valve parts Mixer blades, fan blades, pump plungers etc.	Melting range:~1050-1260 º Hardness: 56-62 HRC Service temp.: max: 600ºC Alloy : NI-Cr-B Si
2070 –40 2070-50 2070-60	Tungsten carbide alloy powder (40, 50 , 60 % WC) for coatings with maximum resistance to abrasion and erosion. For knives, feeding screws, Mixer blades, debarker tools, stabilizers,Alloy : NI-Cr-B Si-W	Melting range:~1050-1260 º Hardnes: 57-64 HRC Service temp.: max: 600ºC
2-625	*Nickel base (Inconel 625 )** for PTA or Laser cladding of Marine exhaust valve spindles ,valve seats ,piston rods For application by PTA or Laser	Hardness:~ 200-220 HV30 Melting range:1290–1350 ºC Service temp.: max: 750 ºC
2- 645	Nickel Moly Powder for over laying &protection of parts subject to Corrosion, erosion and heat.For screws, valves, mixers, fan & turbine blades ,pump shafts, etc for application by PTA or Laser	Hardnes: 42–45 HRC Melting range:980-1080 ºC Service temp.: max: 750 ºC Alloy: Ni-Cr-Mo-W-Fe
2-718	*Nickel base (Inconel 718 )** for PTA or Laser cladding of Marine exhaust valve spindles and valve seats	Hardness:~ 240-260 HV30

Datasheets are available on request

Particle size range :53-150 μm, 20-106 μm,45-125 μm, 53 μm, or as per request

Foot notes : *Inconel is a reg. trademark of Inco Corp.

Not sure which powder is the right one ? Contact us and we will try and find the best solution

EQUIPMENT SUPPLIED FOR POWDER FLAME SPRAYING /WELDING

A simple to use and cost effective spray & fuse torch to protect and repair valuable components against wear and tear.
Metal powders are applied with this special oxy acetylene torch and fused simultaneously to the surface of the metal part.
Precise and thin overlays can be made by diffusion ensuring a perfect bond below the melting point of the base metal.
Coatings made by this process have only a minimum of dilution and therefore retain the original properties.
No special training of operator required.

Set/ Kit as shown includes the following :

Torch with powder hopper
5 different spraying nozzles (1-5)
2 large heating/spraying nozzles
2 quick couplings
Set of O rings and wrench
Carry box

Powder Welding Torch (ARCWEL 2010 )

Powder Welding Torch Box (ARCWEL 2010 )

Mini Spray Jet 2012

Flame spray gun for thermal Spraying of different powders using an oxy-fuel flame. Designed for universal metal powder coating using the hot or cold spray technique with self fluxing ,metal or ceramic powders Suitable for spraying also low melting powders such as zinc , zinc aluminum and thermoplastics