Thermal Metal Spray Powders (PTA/LASER/SPRAY & FUSE)

WEAR PROTECTION WITH THERMAL SPRAY POWDERS

Wear protection with Thermal Metal spray Powders is versatile method of depositing high quality deposits on relatively low cost surfaces. Medium and high hardness materials, and carbide composites can be deposited on a variety of metals to achieve diverse properties such as mechanical strength, wear and corrosion resistance.

More then 150 different metal powders are available to suit most applications

We supply Metal Powders for use with the following Processes:

  • Cold spraying (CS)
  • Detonation flame spraying
  • Oxy-acetylene powder welding , Spray & fuse (S&F)
  • • Plasma spray (APS ) & Plasma transferred arc surfacing (PTA)
  • • High velocity oxy-fuel spraying (HVOF-HVAF )
Hard facing of extrusion screws
(Spray & fuse )

HVOF spraying

HVOF spraying

( PFS) Powder Flame spraying of ceramic coatings

APPLICATIONS FOR THERMAL SPRAY POWDERS

IndustriesApplications –Guide

Automotive & Marine Repair Hydraulic rods, piston, piston rings

Hard chrome replacements

Brick & Tile Manufacturing Mixer blades, cylinder scraper blades, mixer screw,

pug mill augers.

General Engineering Rebuilding pump housing, impellers & shafts ,plastic extrusion

screws, machine bed ways , cams, wear rings.

Glass Making Molds and plungers ,glass former rollers
Oil & Gas Stabilizers , Couplings, Sleeves, Pump shafts, Valves
Paper & Printing Inking rolls, calender & press rolls covers

Conveyor screw, mixer arms & blades

Petrochemical Gate& ball valves ,valve seats , hydraulic rods, pump sleeve

components etc.

Power generation Gas turbines, hydroelectric pelton buckets, exhaust

fans ,nozzles& blades, WTE boiler jacket tube package of combustion

chambers & superheaters

Steel processing Steel mill rolls & guides, forming dies ,wire drawing capstans
Textile Machines Crimping rolls, draw rolls , thread guides

Powders available

  • Aluminum Oxide
  • Ceramic Based
  • Cobalt Based
  • Chromium Carbide
  • Iron Based
  • Molybdenum

Packing:

Metal powders are packed in
5 kg plastic bottles
or as per request.

Rotor: bearing surface coated with Extra hard ceram powder.

Flame powder welding – spray& fuse
ARCWEL-2060 –SF

Valve & Valve seats
ARCWEL 2-645-PTA or 2006-PTA

Stabilizer’s blades , repair & hard surfacing
ARCWEL 2018- SF for bonding WC inserts
ARCWEL 2060 or 2070 SF for protection

ARCWEL Thermal spray Metal Powder

CODEDESCRIPTIONS & APPLICATIONTECHNICAL DETAILS

2001

2006

2012

Cobalt based high alloy powders for wear and corrosion resistance
at elevated temperatures .Extrusion screws, Banbury Mixers, Marine, Diesel engine
Valves and seats
2001 : HRC ~50-55 (Co1)

2006 : HRC ~37-40 (Co6)

2012 : HRC ~45-50 (Co12 )

Alloy: Co-Cr-W-Ni-Fe

2018 Nickel base powder for joining and overlaying of parts where
machinability is of prime importance. For use on glass, press or plastic
injection moulds, manifolds, casting defects, tinning of stabilizers
when cementing tungsten carbide inserts .
Melting range:~1050-1260 º

Hardness: 200-240 HV 30

Service temp.: max: 600ºC

Alloy : NI-Cr-B Si

2040 Nickel Chrome alloy powder for anti wear coatings against metal to
metal pressure, For use on ,glass and plastic moulds, press tools &
Thick coatings or build ups are possible.
Melting range:~1050-1260 º

Hardness: 360-420HV 30

Service temp.: max: 600ºC

2060 Nickel Chrome alloy powder for anti wear coatings against abrasion
and erosion. use on conveyors screws, guide rollers, cams,
Valve steam Seats , Flow control Valve parts Mixer blades, fan
blades, pump plungers etc.
Melting range:~1050-1260 º

Hardness: 56-62 HRC

Service temp.: max: 600ºC

Alloy : NI-Cr-B Si

2070 –40

2070-50

2070-60

Tungsten carbide alloy powder (40, 50 , 60 % WC) for coatings
with maximum resistance to abrasion and erosion. For knives, feeding
screws, Mixer blades, debarker tools, stabilizers,Alloy : NI-Cr-B Si-W
Melting range:~1050-1260 º

Hardnes: 57-64 HRC

Service temp.: max: 600ºC

2-625 Nickel base (Inconel 625 *) for PTA or Laser cladding of
Marine exhaust valve spindles ,valve seats ,piston rods
For application by PTA or Laser
Hardness:~ 200-220 HV30

Melting range:1290–1350 ºC

Service temp.: max: 750 ºC

2- 645 Nickel Moly Powder for over laying &protection of parts
subject to Corrosion, erosion and heat.For screws, valves, mixers, fan & turbine blades
,pump shafts, etc for application by PTA or Laser
Hardnes: 42–45 HRC

Melting range:980-1080 ºC

Service temp.: max: 750 ºC

Alloy: Ni-Cr-Mo-W-Fe

2-718 Nickel base (Inconel 718 *) for PTA or Laser cladding of

Marine exhaust valve spindles and valve seats

Hardness:~ 240-260 HV30

Datasheets are available on request

Particle size range :53-150 μm, 20-106 μm,45-125 μm, 53 μm, or as per request

Foot notes : *Inconel is a reg. trademark of Inco Corp.

Not sure which powder is the right one ? Contact us and we will try and find the best solution

EQUIPMENT SUPPLIED FOR POWDER FLAME SPRAYING /WELDING

  • A simple to use and cost effective spray & fuse torch to protect and repair valuable components against wear and tear.
  • Metal powders are applied with this special oxy acetylene torch and fused simultaneously to the surface of the metal part.
  • Precise and thin overlays can be made by diffusion ensuring a perfect bond below the melting point of the base metal.
  • Coatings made by this process have only a minimum of dilution and therefore retain the original properties.
  • No special training of operator required.

Set/ Kit as shown includes the following :

  • Torch with powder hopper
  • 5 different spraying nozzles (1-5)
  • 2 large heating/spraying nozzles
  • 2 quick couplings
  • Set of O rings and wrench
  • Carry box

 

Powder Welding Torch (ARCWEL 2010 )

Powder Welding Torch Box (ARCWEL 2010 )

 

Mini Spray Jet 2012

Flame spray gun for thermal Spraying of different
powders using an oxy-fuel flame.
Designed for universal metal powder coating using
the hot or cold spray technique with self fluxing
,metal or ceramic powders
Suitable for spraying also low melting powders such
as zinc , zinc aluminum and thermoplastics