Cement Industry - Wear Protection
Applications
Cement Industry
ARCWEL 280 for repairs and claddingson oven parts
Wear on Crusher rotor shaft Solution Arcwel 240
Feed screws : protect with ARCWEL 655 or 788
Crusher rotor hard facing ARCWEL 630
PART: Kiln/Shell & Tire
Problem:
Spalling and cracks on Kiln Shell and tire
due to severe pressure and heat
Weld Repair Solution:
1) Rebuild worn/cracked section on shell
using ARCWEL 350 or 280 nickel base
maintenance electrode
2) Kiln tire and support roller cracking Use
ARCWEL 280
Spalling and cracks on Kiln
Shell and tire
Wear on Crusher Rotor Use ARCWEL 355
to rebuild ARCWEL 600 for protection.
PART: VERTICAL MILL ROLLER
Severe wear and cracks due to abrasion and high pressure
BASE MATERIAL :
Low alloy cast steel/ Manganese steel/Ni Hard
Solution:
Rebuild heavily worn areas with
ARCWEL 355
For maximum wear resistance apply 2 layers of ARCWEL 655 on top.
For repair of large cracks use ARCWEL, 280
EARTHMOVING Buckets:
for crack repair ARCWEL 350
For Bucket teeth & sides protection
ARCWEL 600/630
Part: Fan blades
Problem:
Severe wear on blades causing reduction in efficiency .
Wear protection materials (SMAW)
ARCWEL 630 (HRC 58-62) or
ARCWEL 655 (HRC 63-65)
Thermal Spray Powder
Maximum lifetime of blades is achieved with coatings of ARCWEL 2070 SF powder spray& fuse
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